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Our vision is to synthesize, construct, and commercialize
the world’s most precise manufactured products.

                        
         
Partial construction of Zyvex Labs miniature electron microscope column  
         
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    electron optics
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   :: microgrippers
    micro motors
    photon optics

Microcolumn-Assembled MEMS Electron Optical Bench


Features
Zyvex Labs’ patented miniature electron optical bench platform for electron and ion optic applications enables miniaturization of novel modules like a microcolumn on a single chip. Just like the silicon optical bench for photon optics, we provide a miniature electron/ion optical bench. Electrodes, including apertures, lens elements, qudrupole, and octupole components, can be integrated in a serial fashion to realize novel electron optic designs at very small scales (~ a few mm) like a microcolumn.

Assembled MEMS low voltage
microcolumn (1.5KV)

Most standard components in the microcolumn are realized in a single MEMS process. Zyvex Labs’ patented assembly technology provides for <1um (or better) linear and <0.10 degree (or better) angular alignment. Our technology provides real 3D device structures so that you are no longer limited by the 2D monolithic nature of MEMS.

Our technology allows for high voltage standoff between electrodes (for example, 1.5KV for 100um spacing). Our microcolumn technology can be used to make custom miniature electron optic assemblies which require a small size and higher performance. The column components can be arrayed for advanced applications on a single chip.

 
Einzel lens   Octupole deflector

Specifications
   
Material Silicon, Sapphire
Column type Electrostatic
Voltage sustainability 1.5kV (higher for high voltage applications)
Materials exposed to ebeam Only conductors to reduce charge buildup and arcing
Vacuum requirements Open design to aid pumping — UHV Compatible
Fabrication SOI DRIE, release, then Precision MEMS assembly
Overall column size 5mm X 8mm X 3mm
Component alignment <0.1µm (linear), <0.1 degree (angular)
Mechanical component resonance >2kHz

Applications

• Portable/miniature SEMs
• Wafer inspection tool
• Optical microscope replacement
• Add-on imaging tool in existing SEMs
• Proximity imager for AFMs
• Ebeam lithography
• Parallel ebeam lithography with microcolumn array
• Individual optic elements like Einzel lens and deflectors(Octupole/quadrupole)


         
     
Zyvex Labs